Industrial Wire

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With our expertise and trustworthiness, we are engaged in offering an optimum quality range of Barbed Wire.

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Barbed wire is usually made of steel, which is an alloy of iron and a small amount of carbon. The raw materials required to manufacture steel are iron ore, coke (a carbon-rich substance produced by heating coal to a high temperature in the absence of air), and limestone. To prevent rusting, the steel wire is usually coated with zinc. Sometimes the steel is coated with aluminum, and occasionally the barbed wire itself is made of aluminum.

Making of Barbed Wire:

• Wire to be made into barbed wire is usually galvanized (coated with zinc) to protect it from corrosion. The wire must be perfectly clean and dry to be properly galvanized. First it is cleaned in a bath of hot, dilute hydrochloric acid, then rinsed with hot water. It then passes through a solution of hot zinc chloride or ammonium chloride to prevent rust from forming as it is dried. After drying, the wire passes through a bath of molten zinc. Excess zinc is wiped off and the coated wire is allowed to cool. (Some-times the wire is coated with aluminum instead in a similar way.) Wire can also be coated with zinc by a process known as electrogalvanizing. The wire is given a negative electric charge and passed through a solution of zinc sulfate or some other zinc salt. The positive zinc ions are attracted to the negative wire and form a coating.
• A single automated machine performs all the steps needed to transform galvanized wire into barbed wire. Two wires are fed into the machine and twisted together to form the cable. Another wire is fed into the machine from the side and twisted around one or both of the cable wires. This wire is cut at an angle on both sides to form a two-point barb. Two wires are twisted and cut together if four-point barbs are needed. The barbed wire is pulled along a set distance (usually 4 or 5 inches [10 or 13 cm]), and the process is repeated to space the barbs evenly. The barbed wire is wound onto spools and cut into 1,319-foot (402 m) lengths. These spools are then loaded onto trucks and shipped to the customer.

There are several ways to anchor the wire to a corner post:

• Hand-knotting: The wire is wrapped around the corner post and knotted by hand. This is the most common method to attaching wire to a corner post. A timber hitch works well as it stays better with wire than with rope.
• Crimp sleeves: The wire is wrapped around the corner post and bound to the incoming wire using metal sleeves which are crimped using lock cutters. This method should be avoided because while sleeves can work well on repairs in the middle of the fence where there is not enough wire for hand knotting, they tend to slip when under tension

Product Details:

We offer a wide range of weld mesh, which possess high strength, rigidity and resistance to corrosion. These welds help in keeping the wires straight, uniform and distortion-free without risk of fraying. This is mainly used for fencing and concrete reinforcement.

Manufacturing process:
Wire mesh is prefabricated to rectangular or square steel mesh consisting of series of parallel, longitudinal, cold-worked high-yield steel wires welded at regular intervals to transverse wires.
Wire mesh is manufactured on automatic welding machines, ensuring uniform spacing of wires and consistent cross-sectional areas.
The welding is accomplished by an electronically controlled electrical process employing the principle of fusion combined with pressure, which actually fuses the intersecting wires into homogeneous section without loss of strength. The welds in plain cold-worked. Wires contribute to the bonding and anchorage values in concrete.

Applications:

• Cooler Grill
• Poultry Cages
• Poultry Farms
• Concrete Pipes
• Over Head Tanks
• Cellular Towers
• Fencing of any area
• Concrete Road and Reinforcement
• Industrial & commercial flooring

Material: The wires used in the fabric are cold drawn from mild steel wire rods and are manufactured conforming to IS;432-PTII/ 1982. WWF is manufactured conforming to IS;1566/1982

Application:

• Weld Fence: WWM offers a convenient means to quickly partition/ barricade large areas with rigid fencing. It is also used as guard for trees, machines and electrical equipment.
• Floor Gatings: WWM is an easier alternative to plates for industrial structural flooring. It provides for lighter material and ventilation across floors.
• Welded Wire Gabions: Gabions are heavy duty rectangular wire mesh filled with rock or rubble to economically and effectively construct earth retaining walls and erosion control structures
• Building Construction:  Welded steel fabric is used successfully and economically in practically every form of reinforcement concrete in buildings such as footing, slabs, walls, staircases, refuse chutes, beams, stirrup cages and columns.
• Paving: Concrete pavements are exposed directly to atmospheric conditions, expanding and contracting with every change of temperature or moisture condition.In factory shed flooring and concrete pavements/roads weight of the slab itself and the tendency of the ground to grip the concrete under surface, creates resistance to expansion or contraction and tend to produce relieving cracks in the concrete slab. WWF holds cracked sections tightly, permitting the transfer of the load maintaining the evenness of surface and safe guarding the strength and life of the pavement.
• Concrete Pipes: WWF FOR COATING BY GUNITING/RE-PLASTERING. As a bonding fabric during Guniting (spraying of thick cement-sand slurry with compressed air) and re-plastering required for repairs and rehabilitation of structures. Guniting is also extensively used for coating of pipelines, to significantly enhance their life against corrosion.

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We offer Galvanized Iron Wire.

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We offer HB Wire.

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We offer Square SS Wire.

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